ASP-coat1000
ASP-coat1000 is a pigmented, solvent-free, seamless system applied as a 1mm self-smoothing epoxy floor coating designed to protect concrete substrates.
ASP-coat1000 is best suited to coat floors in light- to medium-duty, dry processing areas where a hard-wearing, chemical resistant floor finish is required.
- Thickness
- 1.0 mm
- Duty
- Light to medium duty
- Finish
- Pigmented gloss
- Coverage
- 1 m²/litre
- Kit
- 21.5 litre kit covers 21.5 m²
- Working time
- 15 – 20 minutes @ 20°C
- Full cure
- 7 days at 20°C
Key facts
Benefits
Excellent resistance to cleaning solvents and various other industrial chemicals
Solvent-free and low odour formulation
Slip resistance profile may be customised
Hygienic, easy to clean, non-tainting and non-dusting coating
Excellent wear resistance to foot traffic, forklift truck traffic and hard plastic-wheeled traffic
Applications
- Light to medium duty industrial process areas
- Warehouse and distribution centres
- Chemical stores, clean rooms and laboratories
- Plant rooms and storage units
- Automotive repair and maintenance workshops and garages
- Hospitals, canteens and schools
- Pharmaceutical and cosmetic industry
Specified in
Food & BeverageManufacturingWarehousingHealthcarePharmaceuticalMiningAutomotiveAirportsAviationPrint & Packaging
System build-up
How ASP-coat1000 is built up on site, layer by layer, with the theoretical coverage of each component from the technical data sheet.
Coving system
- Primer and scatter sand: ASP-primeStd at 4 m²/litre; ASP-Quartz 1 at 1 kg/m²
- Coving: ASP-epoxyCove at 1.8 litre/linear metre (75 × 75 mm)
- Primer: ASP-primeStd at 4 m²/litre
- Coating: ASP-coat500 at 4 m²/litre
Technical performance
| Criteria | Standard | Result |
|---|---|---|
| Fire resistance | SANS 10177-4:2005 | Class 4 |
| Compressive strength | SABS SM 863:1994 | >70 N/mm² |
| Flexural strength | SABS SM 864:1994 | >25 N/mm² |
| Tensile strength | SABS SM 1253:1994 | >15 N/mm² |
| Impact resistance | ISO 6272-1:2011 | 1 kg weight >1.8 m; 2 kg weight >1.5 m |
| Chemical resistance | Resistant to a very wide range of chemicals | |
| Storage | Keep at an ambient temperature in dry, cold-free conditions | |
| Shelf life | 12 months in unopened original packaging |
Speed of cure at 20°C
- 16 hoursLight foot traffic
- 24 hoursLight traffic
- 48 hoursHeavy duty traffic
- 7 daysFull chemical cure
Colours
Standard colours
- Light GreyRAL 7047
- GreyRAL 7004
- CreamRAL 1015
- YellowOchre
- RedRAL 3011
- BlackRAL 9011
Non-standard colours
- Light BlueRAL 5015
- GreenRAL 6002
- Sand YellowRAL 1002
- Signal RedRAL 3001
- Signal YellowRAL 1023
- WhiteRAL 9010
On-screen colours are a guide only. RAL numbers are an indicative colour reference. Non-standard colours are available at a premium on request, subject to a minimum order quantity. Ask for colour samples from our sales and technical team.
Preparation and application
Substrate and preparation
Concrete substrates to be coated must be sound and exhibit a minimum compressive strength of 25N/mm² and a minimum of 1.5N/mm² tensile strength for the application of the proposed system. The profile and levels must be appropriate for the application of the proposed system, capable of bearing loads, free of cracks and voids, and free from laitance, dust and other contamination. The substrate must be dry to 75% relative humidity and free from rising damp, ground water, oil and other contamination. Should there be rising damp, ground water problems or impurities such as penetrated oils, etc., please refer to the ASP Technical Team for a suitable and appropriate substrate preparation guideline or solution. The substrate may be prepared by diamond grinding or shot blasting to remove laitance. Irregularities, small damages and cracks must be repaired with an epoxy filler.
Primer
Mix Base A and Hardener B with a low-speed drill fitted with a spiral mixing blade for approximately 3 minutes to obtain a homogeneous mixture. Ensure excessive air is not introduced while mixing. The mixed material must be applied within 15 minutes at 20ºC. Apply immediately after mixing with a white short-haired roller or double-lipped rubber squeegee, working the resin well into the substrate, permeating any surface irregularities. On porous substrates, apply further resin until the substrate is completely wetted out. Avoid any ponding of the primer.
Topcoat
Mix Base A and Hardener B together with a low-speed drill fitted with a spiral mixing blade for approximately 2 minutes. Add in the Filler C and mix for a further 3 minutes to obtain a homogeneous mixture. Ensure excessive air is not introduced while mixing. The mixed material must be applied within 15 - 20 minutes at 20ºC. Apply immediately after mixing with a 2.5mm precision coating rake. Allow to stand for approximately 10 minutes, then roll with a bubble buster / spike roller to release any trapped air. Optional non-slip and textured finishes are available. For more detailed information on substrate requirements and preparation, priming and application of the top coat, please refer to the product’s method statement.
Maintenance
Clean all spillages on ASP-coat1000 immediately to maintain its appearance and lifespan. Clean the floor regularly with a rotary brush or mechanical scrubber and a suitable detergent. See how to clean and maintain a resin floor.
Health and safety
Applicators must use appropriate personal protective equipment. Dispose of used and empty packaging, solvents and washings in line with local environmental, health and safety by-laws. Refer to the product's material safety data sheet for detail.
For full substrate requirements, priming and application of the top coat, refer to the product's method statement or ask our technical team.
Downloads
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SubscribeQuestions about ASP-coat1000
What is ASP-coat1000?
ASP-coat1000 is a pigmented, solvent-free, seamless system applied as a 1mm self-smoothing epoxy floor coating designed to protect concrete substrates.
Where is ASP-coat1000 used?
ASP-coat1000 is best suited to coat floors in light- to medium-duty, dry processing areas where a hard-wearing, chemical resistant floor finish is required. Typical applications include light to medium duty industrial process areas, warehouse and distribution centres, chemical stores, clean rooms and laboratories, plant rooms and storage units, automotive repair and maintenance workshops and garages and hospitals, canteens and schools.
How thick is ASP-coat1000?
ASP-coat1000 is applied at 1.0 mm and is suited to light to medium duty areas.
How much area does a kit of ASP-coat1000 cover?
The theoretical coverage is 1 m²/litre. A 21.5 litre kit covers 21.5 m². Actual coverage depends on the substrate and site conditions.
How long does ASP-coat1000 take to cure?
At 20°C it takes light foot traffic after 16 hours, light traffic after 24 hours, heavy duty traffic after 48 hours and full chemical cure at 7 days. Once mixed, the working time is 15 – 20 minutes @ 20°C.
What colours is ASP-coat1000 available in?
ASP-coat1000 comes in Light Grey (RAL 7047), Grey (RAL 7004), Cream (RAL 1015), Yellow, Red (RAL 3011) and Black (RAL 9011). Non-standard colours (Light Blue, Green, Sand Yellow, Signal Red, Signal Yellow and White) are available at a premium, subject to a minimum order quantity.
What is the shelf life of ASP-coat1000?
12 months in unopened original packaging. Keep at an ambient temperature in dry, cold-free conditions.
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